How to Troubleshoot Belt Conveyors Problems?

It is a well-known fact that belt conveyors are used not only at airports but also in manufacturing units and warehouses. Even the best products are prone to malfunctions due to persistent usage. As a result, the belts become worn out over a period of time. In order to ensure maintainability, one should follow the troubleshooting steps to get the desired results in the best way possible.


 Safety is the primary priority

To start with, one should make safety as the primary priority for the people. In fact, more than 480V of current can give a huge shock to the technician involved in the repair work. Therefore, do not attempt to troubleshoot, if you are unaware of the intricate details of the machine. Users should watch where they are placing the hands and how the conveyor belts are coming out. If not careful, they can cause long-term injuries to the individuals. Hence, one must use it safely.


 Proceed with caution

While analyzing the working of the belts, analyze the functioning in detail. Sometimes, labels stick to the conveyor rolls and hamper the operations. In such cases, you should make sure to remove the impediments impeccably. In some instances, the guardrails are bent at acute angles resulting in the not only destruction of the boxes but also conveyor belts. In addition, you should also check whether there is adequate drive on the rollers. If not, it is vital to contact the experts and find the underlying reasons meticulously.

 The screwdriver is the best troubleshooting tool

The plastic screwdriver is one of the best tools to use to get the desired results. It should be made of hard plastic to ensure seamless operation. One of the most important advantages of the tool is that it can be deployed to open the defective nuts and bolts. In order to accomplish the task, one should put the metal tip to a roller shaft and lift the handle of the screwdriver. Listen to the sounds and determine whether they are due to the ground bearings.

 Keep the common tools

Keeping the common tools is essential to carry out the troubleshooting tasks in an efficient manner. For instance, using the wrench to tighten the screws or opening the bolts. Leather mate type instrument goes a long way in fixing the problems of the conveyor belts. The tools should be kept in the bag so that they can be carried without any problem.

 Check the running program

One of the most important factors to take into account is the running schedule of the belt conveyor. Sometimes, they are operated without interruptions causing problems to the users. Thus, it is imperative to check all these things in advance.


In few cases, photo-eye is a common problem faced by the belts. Partially aligned control can play havoc with the operations of the mechanical device. It can reflect the beam but is not able to provide return reflection.

Therefore, one should make sure that it is reflected completely on the top to deliver sterling results to the users.

Checking the motor power is an essential troubleshooting step to perform in order to analyze the transmission of the power to the device.

Use a bent piece of conduit to rectify the problems that are otherwise difficult to access. You can place a sticky tape on the spot causing the issue to the users. While pushing the box, if the users see the tape, it signifies that he or she needs to exercise caution.

Cleaning the motor is one of the most important steps to facilitate smooth operation. Remove dust, dirt, and grease in a periodic manner to get the desired output.